Highly accomplished Mechanical and Industrial Engineer with over 10 years of expertise in the design, analysis, and validation of automotive and transmission components, particularly e-Axle systems. Recently pivoted to cutting-edge AI research, applying advanced engineering principles to enhance machine learning systems and data accuracy. Proven ability to drive product innovation, optimize complex systems, and lead cross-functional teams in high-volume production environments.
Sr. Mechanical Engineer – Drive Unit
Newark, CA, US
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Summary
Managed drive unit production and quality improvement, resolving complex system issues and developing critical engineering documentation for high-volume manufacturing.
Highlights
Troubleshot and resolved complex component and system-level issues on electric drive units, assessing structural integrity using test data and advanced engineering techniques.
Developed comprehensive engineering and quality documentation, including DFMEA and process specifications, for the Drive Unit assembly line.
Collaborated with cross-functional teams (robotics, controls, assembly, testing) to ensure product designs met specifications, cost targets, and quality standards.
Designed and optimized build processes, identifying improvements for high-volume production efficiency.
Leave of Absence
New York, NY, US
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Summary
Took a leave of absence to care for a family member during a medical emergency.
Highlights
Managed family care responsibilities during a critical period, ensuring personal well-being while maintaining professional readiness for re-entry.
Sr. eAxle Design Engineer – e-Axle System
Maumee, OH, US
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Summary
Led the design, analysis, and validation of e-Axle systems, ensuring structural integrity and regulatory compliance through advanced simulation and documentation.
Highlights
Executed structural and thermal FEA simulations, validating e-Axle systems for enhanced strength and regulatory compliance.
Led optimization and detailed structural analysis of multi-speed e-Axle systems, collaborating with controls and testing engineers to achieve peak performance.
Developed and refined 3D models, presenting comprehensive analysis results to stakeholders to drive critical design improvements.
Authored extensive engineering documentation, including DFMEA and DVPR, ensuring robust analysis and rigorous testing protocols.
Sr. Mechanical/Industrial Engineer Expert (Contractor)
New York, NY, US
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Summary
Led specialized contributions to cutting-edge AI research, applying advanced mechanical and industrial engineering expertise to enhance machine learning systems and data integrity.
Highlights
Spearheaded contributions to cutting-edge AI research, supporting leading AI labs in developing next-generation machine learning systems.
Applied advanced mechanical and industrial engineering expertise to significantly enhance AI reasoning, data accuracy, and system performance.
Collaborated with research and technical teams to rigorously label, analyze, and evaluate complex engineering data, ensuring precision and technical rigor across projects.
Delivered expert reviews and insights, strengthening AI training datasets and refining annotation tools for smarter, more adaptable learning models.
Sr. Advanced Product Development Engineer – Axle System
Maumee, OH, US
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Summary
Managed the full lifecycle of transmission design and development for heavy-duty e-Axle systems, from prototyping to optimization and validation.
Highlights
Led the comprehensive design and development of multi-speed e-Axle systems for Class-6 to Class-8 heavy trucks, encompassing prototyping, testing, and optimization phases.
Conducted in-depth stress, fatigue, and tolerance analyses of transmission components and axle systems using advanced FEA and simulation tools.
Designed and executed fatigue tests, and optimized material selection considering thermal-mechanical interactions to ensure peak performance under varied conditions.
Delivered technical presentations and status updates to senior management and cross-functional teams, effectively communicating analysis findings and strategic recommendations.
Executed precise tolerance stack analysis for gearbox components, ensuring optimal assembly and performance.
Design Engineer – Transmission System
Raymond, OH, US
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Summary
Developed and optimized Power Transfer Units, overseeing concept generation, simulation, and validation to meet stringent design and regulatory requirements.
Highlights
Developed innovative concepts, specifications, layouts, drawings, and 3D models for the Power Transfer Unit.
Executed comprehensive stress and displacement simulations on gear and shaft components under varying static, dynamic, and thermal pressures.
Optimized assemblies for Noise, Vibration, and Harshness (NVH), durability, scoring, and manufacturability, correlating simulation results with extensive test data.
Led FEA-based validation studies, ensuring design integrity under stringent conditions and supporting comprehensive engineering documentation.
Collaborated with cross-disciplinary engineering teams to successfully meet design and regulatory requirements in product development and testing.
Product Design Engineer – HVAC
Hyderabad, AP, India
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Summary
Designed and developed HVAC systems for clean room applications, including detailed component drawings, thermal analysis, and comprehensive documentation.
Highlights
Developed detailed engineering drawings for components, sub-assemblies, and final layouts for HVAC prototypes.
Conducted pressure and thermal analysis of HVAC components using ANSYS, ensuring thermal-structural integrity and performance.
Prepared detailed reports and documentation to effectively communicate analysis outcomes and test results.
Design Engineer Intern
Hyderabad, AP, India
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Summary
Contributed to design and analysis tasks, developing assembly drawings and performing load/structural analysis to improve manufacturing efficiency.
Highlights
Developed assembly drawings, sheet metal designs, and 3D models applying industry standards GD&T.
Performed load and structural analysis in ANSYS CFX, ensuring compliance with permissible ranges and industry standards.
Conducted cost and material analysis, implementing optimization techniques that improved manufacturing process efficiency by 5% monthly.
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Master of Engineering
Mechanical Engineering
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Bachelor of Engineering
Mechanical Engineering
Published by
Thermal Processing Magazine
Summary
Published a journal on the computerized design of straight bevel gears, focusing on optimized profiles for manufacturing processes like forging, molding, or 3D printing.
Published by
International Journal of Engineering Technology and Advanced Engineering
Summary
Published a journal on an intelligent grey water management system, proposing a new approach for efficient grey water utilization.
CATIA V6, NX, SOLIDWORKS, Teamcenter PLM, CREO, AutoCAD.
ABAQUS, ANSYS, ROMAX, Hypermesh, Simlab.
C, C++, C#, MATLAB.
M.S. Office Suite, Minitab, Adobe Photoshop.
Finite Element Analysis (FEA), Mechanical Design, Tolerance Stack Analysis, ASME Y14.5 GD&T, DFMEA, DFM, Quality Analysis, NVH Optimization, Thermal-Structural Analysis.
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Summary
As a Research Assistant, developed core components for new Integrated Gear Design (IGD) software using C#.
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Summary
Provided academic support and evaluation for university-level courses in Thermodynamics and Material Science.
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Summary
Designed and modeled a Double Wishbone suspension system, analyzing its dynamic behavior and structural characteristics.
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Summary
Conducted advanced finite element and thermal-structural analyses to optimize leaf-spring designs for automotive suspensions.
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Summary
Designed and analyzed an automobile connecting rod to optimize its mass while maintaining structural integrity.
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Summary
Designed, built, and validated roll cage and brake systems for a SAE BAJA All-Terrain Vehicle (ATV).