RAPHAEL KALU

Enugu, NG.

About

Results-driven professional with extensive experience in manufacturing operations and process optimization within the brewery industry. Proficient in spearheading initiatives to enhance production efficiency, implement quality control frameworks, and ensure regulatory compliance. Adept at leading cross-functional teams, driving continuous improvement, and leveraging data-driven insights to achieve operational excellence. Proven success in reducing operational incidents by 95% and enhancing production reporting accuracy to 98%. Committed to delivering impactful results through innovative project management and strategic planning.

Work

Ama Brewery, Nigerian Breweries PLC
|

Packaging Line Assistant/Relief [Contract]

Contract

Summary

Proven leader in implementing and sustaining 5S and Total Production Management (TPM) principles, achieving a 95% reduction in incidents and fostering a safety-oriented environment. Successfully developed innovative documentation systems to enhance energy consumption tracking and KPI transparency, driving operational efficiency and informed decision-making. Delivered 98% accuracy in quality metric reporting, enabling strategic improvements, and collaborated with cross-functional teams to streamline workflows, eliminate bottlenecks, and ensure the seamless execution of projects.

Highlights

• Directed the sustainability of 5S and Total Production Management (TPM) principles, driving a 95% reduction in incidents and cultivating a safety-first culture.

• Engineered new documentation systems for energy consumption and KPI tracking, increasing operational transparency and decision-making efficiency.

• Delivered high-accuracy reporting on key quality metrics (98%) for packaged products, facilitating evidence-based strategic improvements.

• Partnered with cross-functional teams to optimize workflows, resolve operational bottlenecks, and ensure seamless project execution.

Ama Brewery, Nigerian Breweries PLC
|

Associate Palletizer/Robopac Machine Specialist [Contract]

Contract

Summary

Successfully operated and maintained the KHL palletizer and robopac machine following TPM standards, achieving a 5.75% reduction in production downtime. Conducted Cleaning, Inspection, Lubrication, and Tightening (CILT) procedures to ensure optimal equipment performance. Streamlined plant maintenance by maintaining comprehensive production records, enhancing efficiency by 10.5%.

Highlights

• Enhanced machinery performance by implementing proactive monitoring and parameter adjustments, minimizing disruptions and boosting operational efficiency.

• Conducted systematic quality checks to maintain compliance with industry standards, contributing to consistent product excellence.

• Collaborated with the Preventive Maintenance team to address potential mechanical issues, reducing downtime and improving productivity.

Ama Brewery, Nigerian Breweries PLC
|

Associate Bottle Label Machine Specialist [Contract]

Contract

Summary

Effectively operated and maintained the KRONES bottle label machine in compliance with TPM standards, achieving a 10.85% reduction in material waste. Improved packaging production uptime by 9.75% through efficient machine operation and troubleshooting. Leveraged expertise in interpreting blueprints, product specifications, and tooling instructions to enhance overall operational efficiency.

Highlights

• Piloted initiatives to streamline bottle labeling operations, significantly reducing inefficiencies and aligning processes with organizational objectives.

• Strengthened equipment reliability through proactive troubleshooting, leading to minimized disruptions and improved output consistency.

• Championed interdepartmental collaboration to ensure production targets were met, fostering a culture of teamwork and accountability.

innocoms Table Water
|

Quality Assurance Analyst Intern

Internship

Summary

Provided critical support to the packaging technician in machine operation and maintenance, achieving a 7.25% reduction in production downtime. Performed pre- and post-packaging analysis to uphold quality standards and maintained detailed qualitative and quantitative records, enhancing product quality assurance efforts.

Highlights

• Developed and implemented quality control protocols, ensuring 100% compliance with industry and regulatory standards.

• Improved operational transparency by restructuring documentation processes for raw materials and finished products.

• Contributed to higher efficiency and adherence to best practices through collaborative efforts with the production team.

Baz Medical Laboratory
|

Medical Laboratory Scientist Intern

Internship

Summary

Successfully conducted laboratory analyses while maintaining sample integrity, operated advanced equipment, ensured quality control compliance, managed data systems, prepared detailed reports for clinical decision-making, and contributed to structured workflows that enhanced operational accuracy and efficiency.

Highlights

Performed complex laboratory analyses with strict adherence to maintaining sample integrity.

Operated and maintained advanced laboratory equipment to ensure accurate functionality and reliable test results.

Assisted in monitoring quality control processes, identifying deviations, and reporting inconsistencies for corrective actions.

Managed laboratory information systems, ensuring efficient data handling and secure documentation of analytical results.

Prepared detailed analytical reports to support diagnostic processes and clinical decision-making.

Contributed to a structured workflow within the laboratory environment, promoting accuracy and efficiency in operations.

Education

JOSEPH SARWUAN TARKA UNIVERSITY

BSc

Chemistry

Grade: 3.81 GPA

Certificates

ISO 9001:2015 The Quality Management Systems Master Class

Issued By

Udemy

Executive Diploma in Leadership and Management

Issued By

GTFI Instituto, Portugal

Executive Diploma in Leadership

Issued By

GTFI Instituto, Portugal

Executive Diploma in Operations Management

Issued By

GTFI Instituto, Portugal

Project Management Professional Certification

Issued By

GTFI Instituto, Portugal

Lean Six Sigma Green Belt

Issued By

GTFI Instituto, Portugal

Professional Certificate in Agile and Scrum Business Analysis

Issued By

GTFI Instituto, Portugal

Professional Diploma in Procurement, Sourcing, Supply Chains

Issued By

GTFI Instituto, Portugal

Procurement Manager Professional Certification

Issued By

GTFI Instituto, Portugal

Supply Chain Management (Graduate Diploma)

Issued By

CISCM, USA

Scrum Master Certification

Issued By

Agile Enterprise Coach, United Kingdom

Business Development, Sales & Marketing Diploma

Issued By

GTFI Instituto, Portugal

HSE 1, 2, and 3 (Graduate Diploma)

Issued By

ACIEHS, USA

COSHH Risk Assessor & Manager

Issued By

The Knight of Safety

COSHH Risk Assessor & Manager

Issued By

The Knight of Safety

Skills

Process Optimization & Continuous Improvement
Quality Control & Assurance
Data Analysis & Reporting
Project Management
Team Leadership & Collaboration
Equipment Operation & Maintenance
Safety Compliance & Risk Assessment
Microsoft Office Suite
Laboratory Techniques & Procedures

References

Available upon request.

Projects

Applied gravimetric analysis techniques for material evaluation
Corrosion inhibitory studies of an eco-friendly thiourea derivative

Summary

Conducted studies on thiourea derivative applications in corrosion prevention

Investigation on the corrosion inhibiting property of modified cashew nutshell liquid

Summary

Led research on eco-friendly corrosion inhibitors using modified cashew nutshell liquid