SUBRAMANIAN S

Directed a team in executing breakdown, preventive, and corrective maintenance for complex electrical systems, minimizing downtime and ensuring continuous operational efficiency.

Developed and validated intricate electrical schematics, enhancing system design and troubleshooting capabilities to achieve optimal reliability and performance.

Evaluated and upgraded existing electrical systems, implementing improvements that boosted overall efficiency and performance across critical operations.

Collaborated effectively with cross-functional teams to successfully deliver electrical projects on time and within budget, aligning with strategic company objectives.

Designed and optimized industrial power distribution systems, including precise load calculations and selection of protective devices to enhance system robustness.

Ensured 100% adherence to all local and national safety codes and regulations, maintaining a secure and compliant operational environment.

Provided expert technical guidance and support to team members and stakeholders, fostering a collaborative environment and elevating collective technical capabilities.

Led a maintenance team in executing breakdown, preventive, and corrective maintenance for a diverse fleet of CNC machines, including Tsugami, Fanuc, Makino, Doosan, and Washing machines.

Drove continuous improvement initiatives, including KAIZEN, resulting in enhanced operational efficiency and system reliability across various production lines.

Implemented rigorous MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures) monitoring, conducting root cause analysis to significantly reduce breakdowns and optimize machine uptime.

Managed the maintenance of critical electrical equipment and optimized spare parts inventory for CNC machines, ensuring readiness and minimizing production delays.

Proficiently operated and troubleshooted CNC controllers (FANUC oi-Mate MD/MB/MF/16i-TB), PLC systems (Siemens, Mitsubishi), and VFDs (Siemens G120, Mitsubishi).

Executed modifications and alterations to PMC ladder logic programs, improving machine functionality and adapting to evolving production requirements.

Maintained comprehensive records related to auditing activities, ensuring compliance and facilitating transparent operational reviews.

Performed comprehensive preventive and total productive maintenance on diverse CNC lathes and milling machines (AMS, MAKINO, MAZAK, DOOSAN, FEELER), ensuring optimal performance and longevity.

Monitored MTTR and MTBF, conducting detailed root cause analysis to proactively address breakdowns and enhance machine reliability, contributing to uninterrupted production.

Maintained critical electrical equipment and managed spare parts inventory for CNC machines, reducing lead times for repairs and optimizing stock levels.

Executed modifications and alterations to PMC ladder logic programs, optimizing machine control and functionality to meet specific operational demands.

Expertly troubleshooted PMC, PLC systems, and CNC drives/controllers (FANUC, Mitsubishi, Siemens, Industrial PC's), resolving complex technical issues efficiently.

Led the complete reconditioning of various CNC machines (HMC, VMC, VTL, HTL), extending asset lifespan and restoring peak operational capacity.

Ensured strict adherence to all safety norms and regulations, fostering a secure and compliant working environment.

Acquired hands-on experience in the maintenance and troubleshooting of electrical systems and industrial machinery, supporting senior engineers in daily operations.

Assisted in the implementation of preventive maintenance schedules and protocols, contributing to the reduction of equipment breakdowns and improved uptime.

Developed strong proficiency in interpreting complex electrical schematics and technical documentation for various industrial applications.

Participated actively in cross-functional projects, learning about operational workflows and contributing to team objectives in a manufacturing setting.

Gained practical knowledge of industrial vision systems (Cognex, Keyence) and 2D data matrix scanning for traceability functions.

Supported the design and optimization of power distribution systems, including load calculations and selection of protective devices.

Adhered strictly to safety protocols and compliance standards, fostering a secure and efficient work environment.