Muhammad Adil Khan
Senior Refractory Engineer | Project & Shutdown Management Specialist
Abu Dhabi, AE.About
Highly accomplished Senior Refractory Engineer with over 15 years of experience in project and shutdown supervision, specializing in refractory and fireproofing inspection and execution within the oil & gas and industrial sectors. Proven ability to apply lean management principles and creative problem-solving to optimize resource utilization, ensure stringent quality control, and drive profitability for major clients like ADNOC, Saudi Aramco, and Samsung. Seeking a challenging leadership position to leverage extensive technical expertise and management skills for operational excellence and strategic growth.
Work
Abu Dhabi, Abu Dhabi, United Arab Emirates
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Summary
Led and supervised complex refractory and fireproofing projects for major oil & gas clients, ensuring quality, safety, and efficient resource management.
Highlights
Directed refractory replacement, repair, and inspection services across 10+ critical ADNOC Refining and Gas Processing shutdowns, significantly contributing to operational continuity and asset integrity.
Managed comprehensive project resources, including materials, specialized equipment, and teams of 15+ personnel, optimizing deployment for efficient execution and adherence to project timelines.
Ensured strict compliance with API 936 standards, technical drawings, and client specifications across diverse projects, maintaining high-quality refractory installations and repairs.
Developed and submitted detailed Quality Control (QC) documentation, Requests for Information (RFIs), and comprehensive inspection reports, facilitating transparent communication and regulatory adherence.
Led daily and weekly project meetings and on-site inspections, proactively identifying and resolving technical challenges to uphold stringent quality and safety standards.
Monitored and reported on audit performance, implementing continuous improvement initiatives to enhance operational efficiency and project delivery across various sites including ADNOC and Samsung projects.
Maaden, Makkah Province, Saudi Arabia
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Summary
Supervised refractory and fireproofing installations for large-scale industrial projects, ensuring quality and adherence to specifications.
Highlights
Supervised refractory and fireproofing installations and repairs for major industrial projects, including JIGCC (Jazan) and Luberef Refinery Expansion, ensuring adherence to project specifications.
Coordinated project activities and managed on-site teams to deliver critical refractory solutions for clients like Saudi Aramco and Samsung, contributing to project milestones.
Implemented rigorous quality control measures and conducted detailed inspections to ensure the integrity and performance of refractory materials in demanding environments.
Managed material and manpower allocation for multiple concurrent projects, optimizing resource utilization and ensuring timely completion of work scopes.
Karachi, Sindh, Pakistan
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Summary
Performed mechanical maintenance and supported quality management systems for cement mill operations.
Highlights
Performed routine and preventive maintenance on critical cement mill components, reducing equipment downtime by an average of 15% and extending operational lifespan.
Executed comprehensive preventive maintenance routines, identifying potential issues early and ensuring continuous production efficiency.
Maintained accurate ISO QMS documentation, ensuring compliance with quality standards and supporting continuous improvement initiatives.
Coordinated inventory and spare parts management, ensuring timely availability of crucial components for maintenance operations and minimizing procurement delays.
Languages
English
Urdu
Skills
Software & Tools
MS Office Suite.
Technical Expertise
API 936 Refractory Inspection, Refractory Execution, Fireproofing Inspection, Fireproofing Execution, Mechanical Maintenance, Cement Mill Operations.
Project Management
Project Supervision, Shutdown Supervision, Project Coordination, Timeline Management, Resource Optimization.
Quality Assurance
Quality Control, Documentation & Reporting, Inspection Reports, RFI Management, Audit Performance Monitoring, ISO QMS.
Operations Management
Manpower Management, Material Management, Equipment Management, Inventory Management, Preventive Maintenance.
Leadership & Collaboration
Team Leadership, Team Coordination, Cross-functional Collaboration, Stakeholder Engagement, Meeting Facilitation.